TT auto to NA manual

Discussion in 'Technical' started by Cheddle, Nov 1, 2016.

  1. Cheddle

    Cheddle New Member

    my 1990 na manual ADM was rear ended. Bought a 1992 TT auto JDM to replace it.

    TT motor was smokey so after much consideration I decided to put the NA engine/box into the JDM.

    So far the confirmed compatibility/incompatibility are:

    Compatible:
    - NA intake snorkels to TT bumper intake pipes
    - exhaust looks to match up between JDM dumps and ADM headers (unfitted)
    - clutch master and pedal is good after firewall drilled and auto reverse chime box relocated
    - angle grinder made the manual brake rubber fit the auto pedal, small slice in rubber boot required to clear reinforcement on auto pedal

    Incompatible:
    - NA ADM engine loom does not plug in to TT JDM body loom - significant differences with some plugs being different pin counts and others just plain missing, this applies to both the fuse box area and the plugs behind the drivers side light
    - manual box harness to auto body loom differences (this is fairly well documented here)
    - Have not tried however reportedly the auto/TT speed sensor will not work in the manual/na gearbox due to cog size differences

    Other notes:
    - in this case the TT power steering and alternator was retained and the AC was deleted
    - speedometer will be out, will read low compared to actual vehicle speed as TT diff gearing taller than NA.

    I will update this thread over the next few days as more things crop up.
     
  2. Cheddle

    Cheddle New Member

    compatible:
    - na 2+2 manual front half tailshaft to tt 2+2 rear half tailshaft
    - manual shift boot fits onto the auto shifter surround (handbrake and center console trim). screw holes are there. no screws.

    incompatible:
    - NA AC pump to TT AC lines

    other notes:
    - to use TT power steering pump, the TT harmonic balancer and PS pump bracket was needed
    - water pump pulley sizes are different between NA and TT
     

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